We serve a wide range of industries requiring mission-critical parts, including aerospace & defense, automotive, electronics, filtration and more. As this high-tech industry surges in demand, so too does the demand for ABS plastic injection molding.Appliances In addition, glass fill percentages can range quite a bit (typically 13% to 45%), which will affect the final part’s properties accordingly.Uniform Wall ThicknessNo Sharp, 90-degree AnglesFew Through Holes & TurnsNon-complex GeometriesGate Location at the Long Axis of the Part   Engineering resins accounted for approximately 18% of total consumption last year. Demand for engineering resins is predicted to increase significantly, particularly in the medical market where there is a growing need for higher performing materials in applications like surgical instruments, diagnostic testing, drug-delivery systems & more.

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If the operator opens the gate too soon and the product is ejected before the material incurred proper and even cooling time, the operator has shortened the process cycle. An inconsistent process cycle can lead to uncontrolled shrinkage rates, which then causes mold warping. *For information on defects caused by improper melt and mold temperatures and how to fix them see: Plastic Injection Molding: Temperature-Induced Defects & Solutions.*U.S. Plastic Molding Company Specializing in Complex Projects for Mission-Critical Parts Whether you are using metal or plastic resins, proper material selection is critical to ensure materials bond together chemically and mechanically – without experiencing molding defects like melt or distortion.Insert Molding Providing your new plastic molding company with this information will drastically reduce time needed for investigation, analysis and response to a number of critical variables.Historical Data Examples: Check out our current openings now, or send us your resume & we’ll do our best to find a position that’s right for you!Have questions about our process?

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Below, are important factors that affect cooling rate and the final molded part…Mold Cavity Pressure Inadequate gate size restricts the flow rate of the molten resin as it tries to pass through. If the gate size is too small it can cause the plastic filling rate to slow down enough to cause a huge pressure loss from point-of-gate to last-point-to-fill. This restriction can cause physical stress to the molecules. This stress is released after injection, which results in mold warp. Solution: Operators should ensure regular inspection and adjustments of the ejection system and press. All adjusting devices should be locked down to ensure components are properly lubricated and to eliminate slipping.Problem: Product Geometry Please note, we make components for medical devices – not end-use medical products. For more information regarding FDA requirements, please click here. How your part will be used is undoubtedly one of the most important considerations for plastic injection molding design. While this may seem straightforward, there may be some important questions you have missed as part of this identification process, such as:What function(s) will your part serve? Is it a single component or part of an assemblyWhat market(s) is your part intended for?What application(s) will it be used in?Who will be handling your end product?Will the part endure continual use or periodic?Properties